SOAP PACKING MANUAL SYSTEM
INDUSTRY: Soap & Detergent
MATERIAL HANDLED:
- Detergent, Toilet & Multipurpose Soaps
ACTIVITY TO BE MECHANIZED/AUTOMATION:
- From cutting machine after plodder, soap bars need to be packed directly in cartons one at a time by persons with minimum efforts.
- Filled cartons to travel away together to check weigher
- Check-weighing and carton sealing of the packed cartons
ISSUES FACED:
- Manual efforts are beyond affordable compared to efficiency
- Manual table packing of the soaps causes lower output and high damages
- Without effective movement of soaps, packing efficiency is not controlled
- Haphazard placement of packaging materials and inventory
SOLUTION PROVIDED WITH EQUIPMENT:
- Double deck belt conveyor and ergonomic packing positions of persons
- Output carton belt conveyor to check weigher and sealers
- Speed control through vfd in control panel
BENEFITS:
- Effective packing of soaps without quality issues and no damages
- Inventory control and systematic planning of resources
- Layout planned placement of machines and efficient material flow
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