SOAP PACKING MANUAL SYSTEM

INDUSTRY:  Soap & Detergent

MATERIAL HANDLED:

• Detergent, Toilet & Multipurpose Soaps

ACTIVITY TO BE MECHANIZED/AUTOMATION:

• From cutting machine after plodder, soap bars need to be packed directly in cartons one at a time by persons with minimum efforts.
• Filled cartons to travel away together to check weigher
• Check-weighing and carton sealing of the packed cartons

ISSUES FACED:

• Manual efforts are beyond affordable compared to efficiency
• Manual table packing of the soaps causes lower output and high damages
• Without effective movement of soaps, packing efficiency is not controlled
• Haphazard placement of packaging materials and inventory

SOLUTION PROVIDED WITH EQUIPMENT:

• Double deck belt conveyor and ergonomic packing positions of persons
• Output carton belt conveyor to check weigher and sealers
• Speed control through vfd in control panel

BENEFITS:

• Effective packing of soaps without quality issues and no damages
• Inventory control and systematic planning of resources
• Layout planned placement of machines and efficient material flow