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SOAP CARTONING MANUAL SYSTEM

INDUSTRY: Soap &  Detergent

MATERIAL HANDLED:

  • Toilet & Multipurpose Soaps

 

ACTIVITY TO BE MECHANIZED/AUTOMATION:

  • From cutting machine after plodder, soap bars need to be packed in mono cartons one at a time by persons with minimum efforts.
  • After cartoning, cartons soap must travel to bundling machines
  • After bundling machines, bundled package to be packed in cartons
  • Check-weighing and carton sealing of the packed cartons

 

ISSUES FACED:

  • Manual efforts are beyond affordable compared to efficiency
  • Manual table packing of the soaps causes un-uniform quality of the packages and thus rejections of soaps are increased
  • Without effective movement of soaps, packing efficiency is not controlled
  • Haphazard placement of packaging materials and inventory

 

SOLUTION PROVIDED WITH EQUIPMENT:

  • Belt Conveyor With Tables And Ergonomic Packing Positions Of Persons
  • Output Belt Conveyors To Bundling Machines
  • Carton Packing Machines With Check-Weigher And Sealers
  • Speed Control Through Vfd In Control Panel

BENEFITS:

  • Effective packing of soaps without quality issues and no damages
  • Inventory control and systematic planning of resources
  • Layout planned placement of machines and efficient material flow
  • Speed control through vfd in control panel


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