Carton Outfeed Traffic Automation
Industry: Soap, Fmcg
Material Handled:
Filled Cartons Or Boxes
Activity To Be Mechanized/Automation:
-Filled Cartons Coming From Different Manufacturing Lines Need To Be Consolidated To Single Output Point
-After Filling, They Need To Be Checked For Weights
-After Weight Checking, They Need To Be Sealed With Bopp Tape
Issues Faced:
-Throughput From Different Packaging Machines Is Random And Un-Predictable
-Cartons Coming From Different Lines Are Unable To Be Identified For Type Or Size And Weight
-Huge Manual Effort For Palletizing And Again De-Palletizing Of The Cartons
-No Direct Connections Amongthe Lines For Effective Material Handling
-Manual Packing Of The Soaps Without A Systematic Manner Of Packing
Solution Provided With Equipments:
-Packing Belt Conveyors With Tilting Stations For Carton Packing
-Multiple Outfeed Power Roller Conveyors With Rotating Provision
-Main Line Segmented Power Roller Conveyors With Common Line Integration With Traffic Control To Ensure No Boxes Clash
-Plc Based Control Panel With Logic And Integration For High Productivity
-Dynamic ‘On The Go’ Weighing Of Different Tare Weights And Auto Carton Sealing Integration For Multi-Size Carton Sizes And Weights.
Benefits:
-Traffic Control Ensures Smooth Material Travel Flow Of Complete System
-Weight Tolerances Set On The System Capture The Various Carton Sizes
-Consolidation Of All The Cartons To A Single Location For Palletization